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Renco SpA
- WORKSHOP PREFABRICATION QUALITY MANAGER
2013 - maintenant
RENCO S.P.A (BRANCH OF CONGO)
INTEGRATION TO DJENO : MOHO NORD PROJECT (CONGO)
Project : MOHO NORD
Owner : TOTAL
Contractor : RENCO
Subcontractors : SICIM, SPIE.
Standards :EN 287-1, EN ISO 15614-1, EN ISO 15609-1; AWS D1.1 .
Third party: APAVE.
REWAMPING OF STEEL STRUCTURE, PIPING AND SECURITY SYSTEM OF THE PLATEFORMS DP4 & DP5 OF LOANGO’S FIELD (CONGO)
Project : Loango Field (Republic of Congo)
Owner : ENI CONGO
Contractor : RENCO/SICIM
Standards : ASME , AWS D1.1
Third party: APAVE.
EXPLOITATION OF KUNDJI FIELD (CONGO).
Project : Exploitation of Kundji field (République du Congo)
Owner : Société Nationale du Pétrole du Congo (S.N.P.C).
Contractor : RENCO
Standards : ASME , AWS D1.1
Third party: APAVE.
Personal Duties: Workshop Prefabrication Coordinator / Deeputy Manager
Coordination with the project managers about the arrival of the material to the workshop .
Qualitative and quantitative control of the material and equipements box received in the workshop (quantity, conformity in material certificates and specifications,Packing lists...).
Verification of storage conditions.
Dispatching of the material to the projects.
Coordination with the different departements (Engineering, Construction ; HSE ; QA/QC and Logistics).
Reporting to the prefabrication Manager, project Managers and branch General Manager.
Coordination with the warehouse, workshop responsibles and formens (work planning ; work division …).
Follow up of the work progress according the planning for all the projects ( steel structure, piping, supports…).
Follow up of the drawings approved for Construction.
Coordination with the different clients about the inspection of Incoming material according the ITP.
Management of the NCRs.
Vérification of theapplication of the standards ; specifications, ITP and quality procedures of all the clients.
Verification of the prefabrication documentation of all the items for all the projects.
Coordination with the clients for verification and inspection of the material before sending to site.
Expedition of the material with its quality documentation.
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Boccard
- QA/QC MANAGER
Villeurbanne
2012 - 2013
IKRA PROJECT: NIZHNY NOVGOROD INTEGRATED VINYLS PLANT (RUSSIA)
Project : Construction of Vinyls plant
OWNER : RUSVINYL
CONTRACTOR : TECHNIP
SUBCONTRACTOR : BOCCARD.
STANDARDS: GHOST, ASME IX; API 650
THIRD PART: NGS GROUP.
Personal Duties: QA/QC MANAGER
Conformity of piping fittings & consumables with specifications and certificates.
Check of material arrival.
Management of the quality team (welding and mechanical Inspectors).
Follow up and supervision of piping spool’s and supports fabrication (shop welds) & erection (field welds).
Elaboration and follow up of ITPs (Inspection and Testing Plan) according the requirements .
Preparation of the preliminary WPS (carbon steel, stainless steel, Duplex).
Approval of preliminary WPS (Welding Procedure Specification) and PQR (Procedure of Qualification Record) by the third part.
Welding Qualification Test (WPQ + NDT request) with the third part.
Welding book (5000 inch welded).
Mangement & follow up of the NCRs.
Dimensionnel; bolting; tightening & verticality controls of the steel structure.
Welding, Handblasting and painting Inspection of the steel structure.
Supervision of erection and follow up of welding activity of the tanks.
Dimensionnel; Welding; handblasting; hysrotest and painting controls of the Tanks.
Vaccum test of the tanks.
NDT programms.
Coordination with the third part.
Hydrostatic Test of the tanks.
Elaboration of weekly report to the project and site manager
Control of the subcontractor’s documentation.
Coordination with the subcontractors and the final client.
Review of Final documentation.
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SNC LAVALIN
- QA/QC PIPING MANAGER
Ivry-sur-Seine
2012 - 2012
Personal Duties :Mechanical QA/QC &PIPING ENGINEER &
Conformity of piping fittings & consumables with specifications and certificates.
Check of material arrival.
Follow up and supervision of piping spool’s fabrication (shop welds) & erection (field welds)(BOP; Turbo-group & Boiler piping).
Resolving all the modifications on field.
Coordination of piping supports fabrication and erection.
Elaboration and follow up of ITPs (Inspection and Testing Plan) according the requirements .
Preparation of the preliminary WPS (carbon steel, stainless steel, alloyed steel P11, P22 & P91, Duplex).
Approval of preliminary WPS (Welding Procedure Specification) and PQR (Procedure of Qualification Record) by the third part.
Welding Qualification Test (WPQ + NDT request) with the third part.
Welding book (65000 inch welded).
Mangement & follow up of the NCRs.
Supervision and control of the erection activities of the Turbogroup (; Diffusor; GT; Generator; ST; Air intake system & Condensor)
Dimensionnel; bolting; tightening & verticality controls of the steel structure.
Welding, Handblasting and painting Inspection of the steel structure.
Dimensionnel; Welding; handblasting; hysrotest and painting controls of the 6 Tanks.
Dimensionnal; welding, handblasting & painting control of the condenser.
Welding Inspection of the casing and outlet duct of the boiler.
Control of erection and welding activities of the different parts of the boiler (RH; SH; Economisator; collectors).
NDT programms.
Hydrostatic Test: prescription of Test Pack.
Control of the subcontractor’s documentation.
Coordination with the subcontractors and the final client.
Review of Final documentation.
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SENAD MAROC
- QA/QC & piping ENGINEER
2012 - 2012
Personal Duties : Mechanical QA/QC Engineer
Conformity of piping fittings and consumables with specifications.
Coordination of piping spool’s fabrication (shop welds).
Resolving all the modification on field ( fuel line, washing line, water drains line)
Coordination of piping supports fabrication and erection.
Review of ITP (Inspection and Testing Plan)
Preparing the preliminary WPS and approval of PQRs ( carbon steel, stainless steel, alloyed steel : P11, P22 & P91)
Approval of WPS (Welding Procedure Specification) by the third part.
Welding Qualification Test (WPQ + NDT request) with the third part.
Welding book (1800 inch welded).
Visual inspection.
Alignement control (rotor line) (GENERATOR & STEAM TURBINE ( BP,HP)).
Supervision of mechanical erection activities.
Piping supports.
Dimensionnal control.
Control of the ercection activities of condenser.
NDT Reports.
Hydrostatic Test: prescription of Test Pack.
Preparation of final documentation & Comissioning.
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ANSALDO CALDAIE
- TOP ENGINNER
2011 - 2011
• Final walk down Inspection
• Preparation of punch lists
• Preparation of TOPs (Turn Over Package).
• Closing punch items with the final client (ONE).
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SENAD MAROC
- QA/QC ENGINEER
2011 - 2011
Conformity of piping fittings and consumables with specifications.
Coordination of piping spool’s fabrication (shop welds) & erection (Field welds)(Boiler piping).
Coordination of piping supports fabrication and erection.
Control of erection and welding of the different parts of the boiler.
Endoscopic control of the panels and the different parts of the boiler.
Review of ITP (Inspection and Testing Plan).
Preparing the preliminary WPS ( carbon steel, stainless steel, alloyed steel P11, P22 & P91)
Approval of WPS (Welding Procedure Specification) and PQR (Procedure of Qualification Record) by the third part.
Welding Qualification Test (WPQ + NDT request) with the third part.
Welding book (45000 inch welded).
Management and follow up of the NCRs.
Visual inspection.
Alignement control (panels).
Control of mechanical erection activities.
Control of the erection ;welding and modification of the different parts of the boiler (SH; RH ; Economisator; panels)
Ducts control (Primary air Ducts, Secondary air Ducts, Smoke Ducts).
Smoke test.
Construction & control of the heavy ash silo (according API 650).
Piping supports
Dimensionnal control. (piping, Steel structure…)
Painting inspection.
Preparation for Insulation.
Insulation control.
NDT Reports.
Hydrostatic Test: prescription of Test Pack.
Preparation of final documentation & Comissioning.
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ALSTOM POWER SYSTEMS
- FINSHING WORK ENGINEER
Levallois-Perret Cedex
2010 - 2010
• Final walk down Inspection
• Preparation and follow up of the punch lists
• Closing punch items with the final client ( STEG)
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SDEM ENTREPRISES
- QA/QC & Piping ENGINEER
2009 - 2010
Personal Duties :Mechanical QA/QC & piping Engineer
Conformity of piping fittings and consumables with specifications.
Coordination of piping spool’s fabrication (shop welds) & erection (field welds).
Resolving all the modification on field.
Management and follow up of the NCRs.
Coordination of piping supports fabrication and erection.
Review of the ITPs (Inspection and Testing Plan) according the requirements.
Preparing the preliminary WPS ( carbon steel, stainless steel, alloyed steel P11, P22 & P91; Duplex) and thein approval by the third part
Approval of PQR (Procedure of Qualification Record).
Welding Qualification Test (WPQ + NDT request) with the third part.
Welding book (21500 inch welded).
Visual inspection.
Alignement control (rotor line) (GT, GENERATOR & ST).
Piping supports.
Control of erection activities of the Turbogroup (Diffusor ; Air Intake System ; GT; Alternateur; ST & Condensor).
Dimensionnal control.
Control of the ercection activities of condenser.
Control of the cooling steam piping
NDT Report
Hydrostatic Test: prescription of Test Pack.
Preparation of final documentation & Comissioning.
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TAV CONSTRUCTION
- Mechanical & piping Supervisor
2009 - 2009
Personal Duties: Mechanical & Piping Supervisor
(construction of 3 tanks, kerosene piping).
Material and consumables approval.
Drawings approval.
Coordination with other departments (QA/QC – HSE – Construction).
NDT request according ITP requirements & API 650.
Workshop fabrication inspection (dimensional control, welding, painting, visual inspection, conformity with drawing…).
HVAC Fittings control.
Dimensionnal check.
Verticality Inspection.
Alignement Check.
Erection Inspection (Bolting, Leveling, tightening).
Follow of the welding book.
Supervision of welding activities.
Valves control.
Piping supervison.
Hydrostatic test.
Cathodic protection – Kerosene storage Tank.
Painting control of the tanks.
Painting of fuel hydrant system consisted of 14km of kerosene pipline.
Punch List and final commissioning.
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SICILSALDO
- QA/QC Piping ENGINEER
2007 - 2008
Personnal Duties : QC PIPING ENGINEER
Conformity of piping and consumables fittings with specifications.
Review of ITP (Inspection and Testing Plan) requirements of B31.3 + supplementary requirements of SAL2 + Tunisian norms.
Approval of WPS (Welding Procedure Specification) by the third part.
Approval of PQR (Procedure of Qualification Record).
Welding Qualification Test (WPQ + NDT request) with the third part.
Visual inspection.
Dimensional check
Welding book.
Hydrostatic Test: prescription of Test Pack.
Test Pack.
NDT reports.
Final documentation preparation.
Follow up of punish Items.