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Varry RAMESH

VISAKHAPATNAM

En résumé

I am Ramesh kumar, B, Tech chemical technologist, 27 years’ experience,
I am Vice President - Edible oil turnkey projects and consultation, also consultant for some edible oil industries wide India earlier.

I have senior management profile in the field, enriched with ample experience in projects, production, process, as unit head, GM -AVP.
My key skills and responsibilities are managing large manufacturing/productions individually,
including large groups of labour multi locational, multi product, utilities, statuary.

Bio diesel is a part of my experience, I handled many sophisticated processes of edible oil
and their derivatives. worked with many of plant suppliers, Sulzer, Alfalaval, Ballestra, Desmet, Mazzoni, Lurgi, Oiltech, etc

I worked with Hindustan Unilever for 17 yrs, which is largest FMCG conglomerate worldwide.
I started my career with ITC, TATA, Bombay, later i underwent many valuable company projects wide India on deputation as a senior executive
Mostly I had an opportunity to manage troubled units or projects individually, where I happened to take awards by renewing them.

Later I left HUL and Joined Mozambican company, there I have constructed
an laundry soap and palm oil refinery unit and boosted their profits by introducing new brands and incorporation of various ingredients, revising process and formulations.

I worked for an Tanzanian company as GM projects, Tech and Admin, I have planned/projected/erected and commissioned, about 15 mil USD edible oil and soap project of ultramodern, semiautomatic computerized plants.
I am single point contact for above from design to SCM, Liaison of heavy equipment, civil jobs to erection and placement of 30 mtr equipment, their design, fabrications, standards and methods of arrangement, Processes to, manpower sourcing responsibility.

I have not only good experience of edible oils, soaps and detergents and their relevant projects, but also in different chemical fields as I run my own consultancy right from my college. provided tech help to Indian, Nepal industries.

I worked in senior positions with African companies and started projects from zero level.
I have dismantled old plants and retained some equipment with technical changes, integrated with original sophisticated plants.

I am looking forward to you for suitable similar opportunity as I have full will and proven dedicated service, which resulted in complete planning, design, projection and execution of all including utilities optimization.

I worked for development of more than 50 brands, many projects and formulations. I have done many R&D projects and cleared product trails. I have rich production, quality and maintenance experience, developed
Central Laboratories and franchise labs, Implemented many systems, Policies, executed and audited with corporate skill management.

2014, I started 300 tpd palm oil refinery and 100 tpd soap plant ultramodern sophisticated project in Dar, Tanzania, for which I am GM. It was commissioned in Feb 2015 and running with high productivity.

Working is learning, I still feel not competent, unless I work with some stalwarts like you,
If there is any opportunity kindly provide me an chance to assist you.

Regards,
Ramesh
+91 7506427193
+91 8019323900 whatsapp

Mes compétences :
maintenance
SAP PP
Quality Assurance
Procurement
Oil Refineries
Audit
troubleshooting
rich experience
project Negotiation
corporate skills
Utilities management
TQM
Supply Chain Management
Site Development
Shop floor management
Senior management work experience
Safety management
SCM
SCADA
SAP SCM
SAP
Root Cause Analysis
Quality Control
Project planning
Project Management
Production planning
Microsoft Word
Microsoft PowerPoint
Microsoft Office
Microsoft Excel
Microsoft Access
MFG/Pro
Kaizen
Home Care
HAZOP
Enterprise Resource Planning
Enriched experience
Assembly Plants

Entreprises

  • SPEPL - Vice president

    2015 - maintenant Field: Edible oil project engineering and Turnkey projects supply with latest technology
    Operations:
    Project consultation, Process designing, Technical discussions with entrepreneurs,
    Quotations, Price negotiations, Projects initiations, Project planning, Site development,
    layout designing, Project management, Operations, Machinery/material procurement,
    Supply chain management, Structure and civil Erections, Execution and commissioning.
    Performance guaranties and Handover.
    Add value, Project consultation for process bye products valuations.
    Technically skilled manpower supplement. Production, Process auditing, troubleshooting
    and process improvement suggestions. Plant expansions.
    Communication, Business Travelling, Meetings, Introduction, Convincing, Negotiations

    Working as Vice president Projects, for various Edible oil process technologies and plants
    from Edible oil extraction, Preparatory sections, Solvent extraction, Cont. Refineries,
    Degumming, Lecithin, Bleaching, De-waxing, Packed column Deo, Dry Fractionation,
    Hydrogenation, Vanaspati, Bakery n Specialty Fats to final packaging applications for
    Edible oils Coconut, GN, SF, Soybean, CSO, RBO, Palm Oil, PKO, Palm Stearin to various
    clients.
    Moved extensively in Rajasthan, Maharashtra, Gujarat, Kerala, conducted project
    executions, handovers.
    Participated in conferences like GlobeOil, SOPA, and extensively met eminent people wide
    Edible oil industry, developed business and brand image of company and product sales.
    Planning for International conference at Malaysia, Indonesia,
    Conducted exhibition stalls and favored with many opportunities with high dignitaries.
    In-charge for African continent business development. Planning business tours and
    developing latest technologies like Super critical Carbon dioxide extraction of various
    minor oil seeds and agro extractions, SCFE.
    Liquid and powder Lecithin for Soya, Sunflower, Rice bran oil.
    SCFE Lecithin R&D project. Also promoting Micro brewery plants for star hotels.
    Process designing, process solutions and trouble shooting, technical audits, expansions,
    production enhancement advises.
    So far raised 120 quotations on Edible oil projects and in discussions with.
    PLF, Heat exchangers, Miscella filters, Bleacher, Deo fabrications and sale
  • SPEPL - GM/VP

    2015 - 2016
  • MEODL - Vice President

    2012 - 2015 Reporting to Managing Director ,
  • SPEPL - VP

    2012 - 2015 Field: Edible Palm Olein/Super Olein Production, Dry Fractionation, Palm stearin and
    Laundry soap bars and billets packing.
    Operations:
    Liaison with more than 10 Eminent International Project suppliers, Process and
    project Negotiation, Inside/outside battery limits bridging, Factory layout designing,
    Project design, Surveying, Mechanical, Civil structures, buildings construction,
    Utilities design, execution and Commissioning, Performance guaranties, Fabrication,
    Erections, Piping/welding, High Pressure piping, Tanks/Tank farm construction, Port
    and Road transportation of heavy, abnormal loads, Water conservation, Energy
    conservation, ETP operations design, Manufacturing process, Formulations,
    Production, Quality, Safety, Market Research, Product development, Sourcing of
    Local and Expatriate man power, Immigration and Visa provisions, Expatriate and
    local man power contracts, Market strategy, Packaging machinery Procurement, Shop
    floor, Bonded space design, Dispatch efficiency, Production compliance, Quality
    standards compliance, Fortification, Operations, Productivity, P&L, SCM, People
    management, Local, State and International Statuary compliance, MIS.

    Liaison, design, technicalities, modifications, projects, fabrications, dismantling effective
    re-utilization of equipments, building structures, best utilizing local resources manpower
    and skills with guidance and training, complete re-designing of latest fully automatic
    continuous refinery with effective utilization of available space, Site development.
    Utilities establishment like air compressors, boilers, chillers, cooling towers, pumps, RO,
    ETP offloading facilities, tanks, tank farm construction, process and shop floor facilities,
    steam distribution and condensate recovery systems, Water facilities, power transformers,
    substations, generators, health and safety aspects of people as per OSHA guidelines. Heavy
    and valuable equipment erection into structures using heavy duty cranes, piping design,
    various kinds of welding, distribution lines, installations up to 30 mtr platforms, heavy
    equipment erection to various civil and structures using heavy cranes, tools and lifting
    tackles. Cable laying and terminations, instruments handling, hot and cold insulations,
    copper tracing, arranging fabrication technicians, engineers, specialists, visas, local
    statuaries, organized laboratory, specifications, raw material procurement, recruiting people.
    Formulation and complete product development of laundry soap brands.
    Commissioned and fully operational at maximum productivity. Further under expansion for
    bakery products.
    Overall responsibility of a heavy production organization of around 150 local and
    expatriates of various countries.
  • GEIN - GM

    2012 - 2012 Field: Edible Palm Oilein Production, Dry Fractionation, Palm stearin and RBO Refining,
    De-waxing, bulk filling and transportation of NR Refineries, Rajahmundry.
    Operations:
    Over all responsibility of Palm oil, bye products Trading, Production planning and control
    operations of factory including dispatch planning, production, maintenance, material,
    logistics, human resources management, Skill, behavior and attitude training to achieve
    company goals and Targets, Motivating subordinate engineers towards competency
    development.
    Managing utilities by optimized handling of resources, statutory, safety, technical
    efficiency, Zero scrap generation, loss minimization, P&L, Daily reconciliation, forward
    production and dispatch planning with through co-ordination with logistics and supply
    chain team.
    Taking care of process and formulation by implementing quality policies,
    Systems with continuous control and up gradation of quality department for zero rejections
    and best in process controls.
    Loss tree evaluation by TPM principles and manage to minimize maintenance losses with
    best asset investment and care. Inventory management with no production loss, Profit &
    loss evaluation, Continuous suggestions to higher management on latest developments,
    Future projects by keep in touch and connected with consultants.
  • Palmoil refinery - GM

    2011 - 2012 Rajahmundry, Noida, Nepal, Sri Lanka, Malaysia, France.
    Operations:
    Project consultancy on GN, Sesame oil, Cotton seed oil extractions, Refineries, Soap
    formulations, production, Transparent, translucent soaps, soap noodles, Detergent powder
    process and formulations, Bleaching and Deodorization issues, Edibleoil and soaps analysis,
    Bleaching earth manufacturing process, SCM and Edible Oil Process training sessions at
    College
  • GEIN - DGM

    2009 - 2011 Field: Edible Palm Olein production, Cotton seed oil crushing, CSO Refining, Cake solvent
    extraction, Jar molding and packing. Laundry soap/Noodle Manufacturing
    Industry: GEIN Group, Mozambique, South East Africa.
    Backward integration of Cotton Seed oil multi complex and Laundry soap Plant.
    Occasional trips to Ginning, Port for Crude Palm Olein, Palm acid oil, PFAD and other
    industries located far from the production location.

    Operations:
    Management of palm oil refinery. Oil production, Shop floor management, Quality
    management, stock management, Utilities control, part operations, Soap plant project,
    Liaison with plant supplier, procurement of machinery, establishing soap plant production,
    designing new products, various formulations, P&L, highest PBT, Stock re-conciliations,
    R&D, development trails, raw material procurement, Technical efficiency, supply chain
    management, Local and Expat employee recruitment, skills development and trainings.
    Safety, Statuary, Water conservation, ETP, Energy conservation.
  • FMCG - Technical officer

    1991 - 2009 Field: Home care, Personal care and Fabric wash, World's largest FMCG conglomerate,
    with 500 products, 30 super brands, its presence in 26 countries, have almost 45 own
    production units in India and more than 2000 Co packing facilities.
    Includes Edible Sunflower oil refining and packing. Production of Dalda vanaspati.
    Operations:
    Higher/Senior management work experience, Leadership profile with multi product and
    multi production process handling, Co packer Factories, projects, R&D, plants and Units,
    New brands production process establishments, QA/QC, systems implementation,
    establishing central laboratories, process solutions, Modnotes, Machinery development.
    People handling, Training, skill mapping and competencies development.

    Utilities management, Safety management, maintenance, Kaizens, capacity enhancement,
    problem solving, SCM.

    Achieved Team success, Teams participations, best performance rolling cups, production
    excellence awards, best service awards, promotions through 18 year journey.
    Headed Co packing units individually at multiple job locations wide India , governing MNC
    policies in production, process, quality, formulations and brand image as per Unilever
    standards,
    By Implementing MNC systems like QMS, SQC, 5S, HACCP, TPM, ISO, CSM, ISRS,
    CTI, CTA, THA, DuPont, HAZOP, Safety systems, Health check audits, market research
    and CSR. Achieving company commercial goals and targets.
    By following 11 competencies with pro active Approach with assertive behavior,
    Executed responsibilities with Strong core values Action, Care, Courage and Truth.

    Motivated production Teams by coaching and mentoring, skill mapping, spider graphs,
    Quality by statistical quality control and policies, Maintenance by asset investment and
    care. People management, capacity enhancement, always dealt with new projects, new
    products, R&D in existing products with cutting edge technologies.

    Leadership qualities, Individual excellences and Add value:
    *Handling USA Neem Oil R&D project at Pondicherry in collaboration with TOMCO
    *Various soap brands up to 50, production establishments at own and Third party facilities
    *Establishing first of its kind translucent Savlon soap at Guntur
    *Establishing first of its kind Translucent soap noodles, bits, strands and specialty soaps
    *Supporting new Pondy factory production for 2 years with continuous targeted supply of
    Distilled fatty acids, Mixed fatty acids, Toilet Soap noodles, formulated soap noodles, etc
    *Establishing Detergent powder facility up gradation from 400 to 2400 TPD, 35000TPY
    without introducing any machinery, with change management, achieved excellence award.
    *Managing record Edible sunflower oil production, Flora at Guntur
    *Handled bulk Det project 350 TPD, 1/4th total Wheel prodn for India, at Pondy factory
    *Individually handling more than 3 supporting production units,
    *Established Volumetric det powder packing machine approval, subsequent manufacture of
    50 packing machines for third parties, which is highly profitable and improved productivity
    *Worked as Team in Building world class fully automatic Phiscal benefit 150 cr factory at
    Baddi HP, worked with 2000 ppl per day from scratch to record established production
    *Worked as Team in building, establishing patent processes NMB and Pears at Baddi
    *Established individually Central lab facility and franchise labs for HUL at Baddi lead no
    Stone unturned achievement of company policies for quality systems, audit approvals,
    *Enhanced productivity by Kaizens, Profit by Prodn compliances, Dispatch efficiencies
    *Achieved success in Zero wastage, Zero accident, Zero loss by 5S, Safety and TPM.
    *Fortunate to work with eminent world class leaders and highly technical stalwarts
    In 1994 HUL amalgamated with Tata Oil mills company, acquired all its companies,
    Joined Tata oil mills company, Mumbai in Nov 1991 as Technical officer worked for
    Prestigious brands like Moti, Crowning Glory, Jai, Hamam, OK, Educologn, Det etc.
  • Unilever - Sr Executive

    Rueil-Malmaison 1991 - 1991
  • Agarwal Industries - Junior chemical Engineer

    1990 - 1991 Agarwal Industries, oil refinery, Vanaspati manufacturing facility
    operations. Vanaspati made from different Edible oils like RBO, SBO, RSO, SFO, etc
    Worked as Oil technologist for Kothari oil products company, Gondal in their Oil
    extraction, Solvent extraction plant, Edible oil refinery, Vanaspati manufacturing facilities
    from Apr 1989 to March 1990 in shift operations. Vanaspati made from different edible oils
    like SBO, CSO, RBO, Palm Oil, RSO, Water melon seed oil, SFO, GN, Sesame Oil, Solvex
    oils. Oils like GN, Sesame, RSO expelled and their oil cakes, RB extracted from Solvent
    extraction plant.
  • Chemifine Intl Pvt Ltd - Shift engineer

    1989 - 1989 Chemifine Intl Pvt Ltd, Methoxazole and other fine chemicals manufacturing plant
    shift operations
  • FMCG - GM/VP/Factory Manager

    1988 - maintenant

Formations

  • NU (Chirala)

    Chirala 1985 - 1988

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