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EPCM (Hatch –Technip JV) Projet Koniambo
- Client Side QA/QC Lead Inspector
2011 - maintenant
Work Description:
Project : Koniambo Nickel Smelter Project
Erection of Area 300 - Metallurgical Plant (3mtpa ore feed, producing 176k
tpa ferronickel product- 60k tpa contained nickel) &
Coal Handling Facility for 2 x 135MW coal-fired boilers
Contractor : China CMIIC Engineering & Construction Corporation
- 2 trains of
Grinding & Drying Lines, 2 x Smelter Lines, Polysius Calciner, Hammer
Mill, Ducts, Dried Ore Silo, Technip USA Fluidized Bed Reducers, Hatch
Canada Water Cooled Furnaces, Outotec Bag Filter
- Kuttner Germany Coal Mill & Coal Handling System
Doosan Heavy Industries & Construction Ltd
- Refinery, Shotting and Packaging Plant
Cegelac NC & Stemer SARL New Caledonia
- Siemens Fire Detection System for 4 x Transformer Vault.
Stemer Composite SARL & Speed Services New Caledonia
- Sea Water Intake Cooling Water FRP Pipings
Socalmo Mc Connell JV New Zealand
- Railing Alumina-Thermite Welding Works
Owner : Koniambo Nickel SAS ( Société Minière du Sud Pacifique SMSP New
Caledonia - Xstrata Nickel Switzerland JV)
Project Scope:
Area 300 2 x Grinding and Drying Lines, 2 x Smelter Lines, 2 x HMFD building, Coal Plant, Refinery, Metal Shotting and Packaging
• Carry out various inspections and verifications for all mechanical and piping works, inclusive materials and equipment (both stationary and rotation). Ensure that the erection, installation, testing and commissioning of mechanical equipment and systems has been carried out in accordance with contractual standards and specifications.
SPECIFIC ACCOUNTABILITIES
• Receives instructions, documents, technical specifications and details regarding mechanical equipment and piping. Studies, analyses and establishes inspection requirements. Creates, uses and implements test forms and procedures.
• Follows inspection and test plan for the mechanical and piping works and carries out the various stage inspections and tests, records findings, prepares various reports.
• Liaison with the contractor’s inspection and construction staff for intermediate and final acceptance of work.
• Carry-out inspection of works of nominated contractors/suppliers as directed by approved inspection and test plan.
• Carries out inspection of materials/equipment, when required, prior to shipment to site and approves material release reports.
• Carries out inspection of materials/equipment received and approves material inspection reports.
• Liaise with construction staff to ensure that all required testing has been performed.
• Advise EK field staff of poor quality work and deficiencies detected during inspections and assist/advise on remedial works required.
• Report deviations from requirements of contract documents to QA/QC Manager
• Investigates/anticipates work problems and takes/recommends suitable action to correct deficiencies.
• Maintains and enhances sound relationship with contractors/suppliers and subordinates.
• Ensures that all paper work required (ie test and inspection reports, material inspection reports, etc.) has been completed accurately and in a timely manner.
• Ensure that copies are handed over to the WinPCS © technicians for input for final documentation and dossier acceptance.
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Dynaciate Engineering (M) Sdn Bhd, Malaysia
- QA/QC Manager
2010 - 2011
Work Description:
Project : IOI Lipid Enzymtec Plant
Facility for the manufacture of Nutritional Lipids and Specialty Fats
Consultant : JJ Lurgi Malaysia
- Hydrogenation Plant, Thermal Fractionation Plant & Hi-Vac Plant
Koerting & NRS Malaysia
- NH3 Ammonia Dosing System
GUHA India
- SHEA Degumming & Acetone Recovery Plant
Lipico Malaysia
- Oil Physical Refinery Plant
4G Project Team
- IOI Original Design for EIE Betabase & High & Low Solvent Plant,
- 3 x Tank Farms, Outside Battery Limit Process & Utility Pipings with Interchange Terminals,
- Tie-In With Existing Loders Croklaan Asia Refinery Plant, Hydrogen Gas Plant, Nitrogen Gas Plant c/w Steam Piping & Steam Tracing & Pan Century Oleochemicals Crude Palm Oil Transfer Facilities
BoilerMaster Malaysia
- 2 x Boiler House Package
Owner : IOI Loders Croklaan Netherlands - IOI Oleochemicals Malaysia JV
Project Highlights:
• Erection works of Structural, Mechanical Equipments and Piping Works for the total package.
• First project in Malaysia of Human Milk Fat Replacer & Coco Butter Equivalent
• First and largest project in the world using Solvent Technology to Produce Human Milk Fat Replacer (equivalent to 87.5% of Human Milk) from Palm Oil.
Work designation :
Acting Construction Manager cum QA/QC Manager
1. In charge of the piping works in terms of procurement, fabrication & erection for the
High & Low Solvent Plant, Oil Physical Plant, 2 Nos of Tank Farms, Degumming
Plant & EIE Betabase Plant with cumulative joint diameter exceeding120,000 dia in.
2. Head of QA/QC Department for the project and in-charge of the total plant quality and inspection works inclusive of my project portfolio and Hydrogenation Plant, Thermal Fractionation Plant, Hi-Vac Plant, 1 Nos of Tank Farms, Boiler House and Pipe Rack Piping inclusive of Interchange Pipings.
3. Reporting to Senior Manager and Lead a man-count of 4 project engineers, 1 QA/QC Chief Engineer, 1 assistant project engineer, 6 piping supervisors, 6 QA/QC Supervisors and, close to 300 skilled and non-skilled workers.
4. Plan, arrange and coordinate the works of project engineers and assistant project engineer to expedite the construction process.
5. Coordinate with QA/ QC Chief Engineer to plan for the test packages and communicate the plans accordingly to subordinates.
6. Liaise with project engineers and Consultant on drawing discrepancies and variation orders.
7. To monitor the work progress on actual site and prepare the progress report for every week’s meeting with the client and top management.
8. Hold weekly meetings with subordinates and subcontractor’s to settle any arising disputes on manpower, material, method or machinery supplies.
9. Liaise with procurement and material controller to ensure material requirement is fulfilled promptly to prevent disruption in construction.
10. Coordinate with the safety personnel and hold regular spot checks to ensure that the safety requirements meet the standards set.
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Alstom Power Systems GmbH, Branch Stuttgart - Germany
- Alstom Power Systems GmbH, Branch Stuttgart - Germany
2008 - 2010
Work Description:
Project : EPCC 2 x 800MW Westfalen Hamm Block D & E Steinkohle –
Fabrication of Steel Structure (12,000 tonne per unit)
Contractor : Shanghai Baoyue Construction Company, Shanghai, China
Owner : RWE Power AG, Hamm Uentrop, Germany
Project Scope
Fabrication Works of Main Columns, Main Bracings, Coal Bunker Walls & Buckstays, Platforms, and Fast Erection Components
Work designation :
SQM – Lead Welding Inspector
1. In charge of the total fabrication job and lead a man count of four (4) welding inspector, one (1) NDT inspector, one (1) painting inspector and one (1) documentation clerk.
2. Coordinate and allocate inspection works to the welding inspectors on daily basis on dimensional, visual, non-destructive testing and painting inspections.
3. Monitoring of welding works in the workshop and spot checks to ensure that the welding is done in accordance with the approved WPS.
4. Perform dimensional, visual and non-destructive testing inspection works on daily basis.
5. Monitoring and reporting of daily manpower and production updates of the workshop on a weekly basis to Country Quality Manager.
6. Liaising with the subcontractor workshop fabrication and quality team and the design team on drawing discrepancy and Shop Technical Queries.
7. Reviewing and compilation of all inspection records and preparation of final handover documents for clients prior to delivery of components.
8. Chair weekly meetings with the workshop management to discuss on the issues arising in the workshops and new directives to improve fabrication works.
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Bentini Italy - Nam Fatt Energy Malaysia JV, Sudan
- QA/QC Coordinator
2007 - 2008
Work Description:
Project : 6 nos of Pumping Facilities (Crude Oil Transfer Facilities with inbuilt heating system)
For MELUT Basin Oil Development Project with output capacity of 250,000
barrel/day
PMC : OGP, Petronas, Sudan
Owner : Petrodar Operating Co., Khartoum Sudan
Project Scope :
Fabrication and Erection Works of Civil, Mechanical, Piping, Electrical & Instrumentation, Commisioning and Preops of 6 nos of Pump Stations with APS Roma Cross Country Pipelines, Wartsila Pumping System, Rolls Royce Generator System & Bono Heating Units inclusive, for each unit;
Black Start Generator, Day Tanks, Crude Oil Treatment Plant, Water Treatment Plant, Silencers, 2 x Rolls Royce Air Cooler Generators,Start Up Pump Area, Pump Station with 3 x Wartsila Main Pumps c/w Schulzer Motors, Starting Air Modules, Air Compressor Area, Suction Filter Areas, Fuel Oil Areas, 2 x Bono Heaters, Lube Oil Area, Crude Oil Area, Accomodation Building, Mosque, Airfield, Roadworks and Evaporation Pond.
Work designation
QA/QC Coordinator
1. 2nd in command for Quality circle reporting to Quality Manager and lead a team of 12 inspectors and quality engineers from various discipline ranging from civil, mechanical, piping, E & I and pre-commissioning works
2. Prepare, coordinate and conduct Welder Qualification Test
3. Build up weld application table to provide all information required for process piping erection as per ASME B31.3.
4. Set up the civil documentation summary and records from earthworks till architectural works and compiled the total documentation for all 6 nos of pump stations for handover up to mechanical completion phase.
5. Allocate and coordinate surveillance and inspection works to engineers in the civil, mechanical, piping, electrical & instrumentation and pre-commissioning
6. Liaise with the client, sub contractors, construction and commissioning team on issues pertaining to site work quality and erection statement.
7. Coordinate with clients and getting the permits, inspection clearance etc. for project site.
8. Monitor and review fit-up, welding, RT, UT, MPT & Heat Treatment, Stress Relieving.
9. Prepare test packs for the lines to be tested and to compile Site Work Release Documentation prior to final handover of the plant to the client
10. Coordinate and attend line check, final walkdown with owner and punch listing before pressure test, first oil, Mechanical Completion (MC) and prior to Probational Acceptance (PA) handover to the client
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Shin Eversendai Engineering (M) Sdn Bhd
- Senior QA/QC Engineer
2006 - 2007
Work Description:
Project 1 : 3 x 700 MW Coal Fired Tanjung Bin Power Plant, Johor, Malaysia
Main Contractor : Ishi Power (M) Sdn Bhd (IHI Corporation) under Sumitomo-Zelan
Consortium
Consultant : Rentak Jitu Project Management Sdn Bhd
Owner : Tanjung Bin Power Sdn Bhd under Malakoff Berhad
Project 2 : 2 x 700 MW Coal Fired Jimah Power Plant, Negeri Sembilan, Malaysia
Main Contractor: Ishi Power (M) Sdn Bhd (IHI Corporation) under Sumitomo-Sumi Power Consortium
Consultant & Owner : JOM-JT Power (M) Sdn Bhd under Melewar Group
Project Scope and Highlights:
• 5 units of 700 MW Structural Steel Works (4300 tonnes per unit) Erection & Handover
Presently established the world record of shortest time from First Column Lift to 700MW Steam Drum Lift (Completion of 70% of steel structure works) for Tg Bin Unit No. 3
• 5 x 700 MW Air Pre-heaters and Ductwork (4000 tonnes per unit) Erection & Handover
• 5 x 700 MW Boiler Pressure and Non Pressure Parts Erection (21, 000 welded joints per unit), Main and Miscellaneous Piping Works
Presently established the world record of shortest time from Steam Drum Lift to Boiler & Main Piping Hydro-test (Completion of Boiler Proper & Main Piping- Main Steam, Hot Reheat, Cold Reheat & Main Feed) for Tg. Bin Unit No. 2
Presently established the world record of shortest time from Boiler Main Hydro test to Initial Oil Firing (Completion of Miscellaneous Piping) for Tg Bin Unit No.1
Work designation
Senior QA/QC Engineer (Boiler/Piping Portion)
1. 2nd in command for quality circle reporting to Quality Manager and directly handle the main and miscellaneous piping inspection and quality surveillance. Lead a team of two (2) piping quality engineer, one (1) NDT engineer, two (2) piping quality supervisors, two (2) post weld heat treatment (PWHT) supervisors and one (1) documentation clerk.
2. Prepare, coordinate and conduct Welder Qualification Test for Pressure Part, Non
Pressure Part and Piping.
3. Build up weld application table to provide all information required for power boiler
erection as per ASME Section I and main/miscellaneous piping erection as per ASME
B31.1.
4. Allocate and coordinate surveillance and inspection works to supervisors in the pressure
part (boiler proper division), main piping and miscellaneous piping.
5. Liaise with the client, sub contractors. construction and commissioning team on issues
pertaining to weld quality and erection statement.
6. Prepare test packs for the lines to be tested and to compile Site Work Release
Documentation prior to final handover of the plant to the main contractors
7. Coordinate line check, final walk down with owner and punch listing before boiler hydro
test, oil firing, coal firing works prior to Commercial Off Date (COD) handover to the client
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Besteel Berhad, Malaysia
- Project Engineer
2003 - 2006
Work Description:
Project No. 1 : Supply, Construct & Completion of Contract No. 5 – Mechanical
and Piping Works Including Water Treatment Plant for the proposed
40MT/hr FFB RETUS Palm Oil Mill, Pasai Siong, Sibu Sarawak
(Fruit Reception, Sterilising Station, Fruit Handling, Threshing
Station, Pressing Station, Clarification Station, Oil Storage and
Despatch Area, Depericarping Station, Kernel Recovery Station, 2
x 20MT Boiler House,Boiler Water Treatment Plant, Power House,
Raw Water Treatment Plant, Effluent Ponding System & Fire
Fighting System)
Designer/Consultant : Konsultant Proses Sdn Bhd
Owner : Tradewinds Plantation (M) Sdn Bhd
Project Scope :
Fabrication and erection works of approximately 2000 tonnes of Steel Structure, Rotating &
Static Mechanical Equipments inclusive of chain & screw conveyors, depericarper, winnowing
columns, winch system c/w bollard, fruit boogies c/w rollers, thresher, destoner, airlocks,
clarifiers, pressure retaining parts inclusive of sterilizer, sand filters, boiler installation, carbon
steel and stainless steel tankage & piping works
Project No 2 : Telaga Wood Chip Plant, Pitas, Sabah
(Engineering, Procurement, Fabrication & Erection of Steel
Structural, Mechanical Equipment- Rotating & Static)
Consortium Partners : Fulghum Industries Ltd, New Zealand (Design of Chipper and
Bark/Chip Handling Facilities)
Savico Ltd, Canada (Design of Debarking Facilities)
MIO Engineering Ltd, Australia (Design of Electrical and
Instrumentation)
Fulghum Fibers’, USA (Pre-ops and Commissioning)
PMC : Melewar Integrated Engineering (M) Sdn Bhd
Owner : Telaga Wood Chip Mill Sdn Bhd
Project Scope :
Fabrication and erection works of approximately 5200 tonnes of Steel Structure, Rotating &
Static Mechanical Equipments inclusive of 2 x log deck, 2 x chipper infeed chain conveyors, 2 x debarkers, 4 x bark handling vibrating conveyors, 84” chipper, Knuckle Boom Loader, Control Cabin, Surge Chamber, Rotary Feeder, Radial Stacker, Fines Screw conveyor, Chipper Discharge Belt Conveyors, Log Pocket, MCC and Scott & English Generator.
Project No. 3 : 4 x 190MW Combined Cycle Conversion Power Plant, Teluk
Salut, Sabah under Powertron (Fabrication)
Designer/Consultant : Mitsubishi Heavy Industries Ltd, Japan
Project Scope :
Fabrication of Boiler Lower & Upper Inner Casings, and Accessories- Support Beams, Inlet Duct, Stainless Steel Baffles and Inner Plates
Work Responsibility:
1. In charge of the total project in terms of engineering, procurement, fabrication & erection.
2. To do Material Take Off (MTO) and cutting plans to minimize wastage, sourcing and
negotiation of prices and price lock with vendors, liaise and coordinate with purchasing.
3. To coordinate with the Consultant & Client on drawing discrepancies and variation orders.
4. To delegate fabrication and erection works among supervisors and to monitor the progress
of work through multiple control sheets.
5. To coordinate with QC/QA personnel and ensure that every aspects of inspection is
completed prior to commencement of the next stage of fabrication/ erection.
6. To arrange for the packing, transport and shipment/freight works of the completed steel
works from fabrication shop to erection site.
7. To submit for progress claim for every end of the month and/or milestone completion and
chase for the payment from client.
8. To coordinate the safety and maintenance works of workshop and site to meet the
requirements of ISO and QS standards.
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SPK International (M) Sdn Bhd
- Process Engineer
2002 - 2003
Work Description:
1. To be responsible for overall process engineering including upgrading and automation of equipment and process.
2. To be responsible for overall Research & Development programme inclusive of new and existing product, productivity improvement programme and cost reduction programme.
3. To establish and ensure operational procedures, safe work procedure as well as Environmental Policy are implemented and followed at all time and be responsible for overall product quality.
4. To ensure all process, machinery and equipment comply with Factories and Machinery Act and Environmental Quality Act as well as letter of laws.
5. To be internal ISO team member.
