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OMV
- QA/QC Supervisor
Paris
2015 - maintenant
- Coating of 24"pipelines with 3LPP for the 370 Km Onshore.
- Ambient Temperature, Blast finish and steel defect, Salt contamination, Surface profile, Dust assessment level, Abrasive analysis, Blotter test.
-Visual inspection of blasted pipes for laminations, fisheyes and other defects.
-Monitor pipe temperature at application head, ensure compliance to spec.
-Visual appearance of primer first layer.
-Coating thickness.
-Inspection of coating joint with 3LPP field applied coating system.
-Visually inspect the installed sleeve is full contact with the steel joint.
-Adhesive flows beyond both sleeve backing.
-Minimum overlap of 50 mm onto coating after cooled.
-Peel adhesion at 10mm/min to pipe.
-Holiday detection.
-Visually inspect of Trenching.
-Visually inspect Bedding.
-Visually inspect of Lowering.
-Visually inspect of Pre-Backfilling
-Visually inspect of Backfilling).
-Installation of sacrificial Anode on concrete coated pipelines.
-Prepare daily report of work done.
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Aquaterra Energy
- QC inspector
2013 - 2014
* Aquaterra Energy ( construction offshore platform)
Post: QC inspector Coating painting at Aquaterra Energy
Duties and Responsibility:
Coating painting Inspector.
* to be applied, Inspection of passive fire protection (PFP) carried out by the contractors,
Documentation of all site activities regarding piping welding & painting, Check and Witness of Profile, Salt Test, Wet Film thickness, Dry Film thickness, Adhesive Test, Peel Test & Holiday Test. Supervise reinstatement of valves, flanges, strainers and pipes, pipe supports after hydro test.
Check Painting / Coating Application processes are carried out in accordance with approved procedures & specification.
Inspection and confirmation of Painting / Coating, and Blasting Materials as per the specifications, Witness & inspection of all Painting / Coating activities, Review of Inspection Documents, Preparation of Daily & Weekly progress report.
Issuing of NCR to the contractor and monitoring close out.
Ensuring all Erection activities done on site are as per approved drawings, Qualifying Project Paint systems.
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Abb Ag
- Inspector
Mannheim
2013 - maintenant
Aquaterra Energy (construction offshore platformBenine).
QC Welding and Coating painting
.Monitoring of welding
* Visual check
* Check and approve NDT Control
* Participate in meetings with the client.
* Perform quality surveys on site
- Review scope of work as project requirements.
* Monitoring/witness Surface Preparation:
- Ambient Temperature, Blast finish and steel defect, Salt contamination, Surface profile, Dust assessment level, Abrasive analysis, Blotter test.
* Monitoring/witness Coating Application:
- Pipe temperature, Inter coat Time, Extrusion Temperature, Time quence.
* Monitoring/witness Final Inspection:
Individual Coating Thickness, Total Coating Thickness, Holiday Detection, Visual inspection.
* Monitoring/witness laboratory testing:
Cathodic testing, Peel Testing, Hardness Testing, Bend Testing.
* Monitoring/witness Field Testing.
- Adhesion peel strength Testing, Impact Testing, Shore D Hardness Testing.
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Aquaterra Energy
- QC inspector
2013 - maintenant
Aquaterra Energy ( construction offshore platform)
Post: QC inspector Coating painting at Aquaterra Energy
Duties and Responsibility:
Coating painting Inspector.
* Review scope of work as project requirements. ;
* Monitoring/witness Surface Preparation:
- Ambient Temperature.
- Blast finish and steel defect.
- Salt contamination.
- Surface profile.
- Dust assessment level.
- Abrasive analysis.
- Blotter test.
* Monitoring/witness Coating Application:
- Pipe temperature.
- Intercoat Time.
- Extrusion Temperature.
- Time quence.
* Monitoring/witness Final Inspection:
- Individual Coating Thickness.
- Total Coating Thickness.
- Holiday Detection.
- Visual inspection.
* Monitoring/witness laboratory testing:
- Cathodic Disbonment testing.
- Identation Testing.
- Elongation Break Testing.
- Impact Testing.
- Shore D Hardness Testing.
- Bend Testing.
* Monitoring/witness Field Testing.
- Adhesion peel strength Testing.
- Impact Testing.
- Shore D Hardness Testing.
Welding Inspector.
- Verification of isometric is drawing with respect to P&ID.
-Monitoring and control piping fabrication in workshop.
-Supervising of alignment, orientation and dimensions of installed piping.
-Participate to the reception of material and equipment.
-Supervise, coordinate the activities of works.
-Supervision of pipe welding coating and NDT jobs.
-UT Thickness checks & general NDT Works.
-Monitor all welding steps in accordance with WPS used for the welding operations.
-Check and control the quality report.
-Supervise and witness the pressure test activities.
-Prepare and send scheduled reports (Daily, Weekly, etc).
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ME@CO
- QC Inspector
2012 - 2013
: (Onshore/Offshore Gas Plant), working ForBritish Gas QC Inspector (Corrosion Survey / Coating /Painting Insulation).
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SONATRACH
- QC Inspector
2011 - 2011
: working for SONATRACH-ANADARKO - Algeria as -Coating, welding & MPI Inspector on the Underground Gas Plant Installation phase of the Gas Storage Project.
-The gas plant comprises of a carbon steel network of fittings, valves & pipe of various dimensions connecting the storage wellheads to the compressor stations & other instrumentation. Duties:
-Recording weld & material parameters for welder & weld procedure qualification
- inspection of TIG/GTAW & MMA/SMAW welding parameters, materials & visual weld inspection
-MPI inspection of welds, pre-weld repair excavations & stray arc repairs
-Composition of comprehensive quality reports with reference to engineering ISO drawings
- Collation of material traceability documentation for client handover
-inspection of cold-applied laminate tape, urethane & epoxy coating & painting operations
-permit to work authorized person for NDT, coating & painting activities
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British Gas
- QC Inspector
2011 - 2013
: (Onshore/Offshore Gas Plant), working For British Gas Tunisia as QC Inspector (Corrosion Survey / Coating /Painting Insulation)
-Review of documents like job procedures, QCP, painting specifications and procedures etc. for compliance of the concerned codes and standards, additional requirements as per specification, sequence of activities, coating scheme and job hazard analysis.
-Responsible for inspection works for sandblasting and painting.
-Monitoring atmospheric conditions: humidity, temperature, dew point.
-Check paint, abrasive materials and equipments condition.
-Responsible for verifying that the coatings applied at site is applied in accordance with the technical specifications, procedures and manufactures recommendations & each activity as per ITP.
-Inspection of surface and weather before painting & abrasive blasting.
-Attend and contribute to site and project technical meetings as necessary.
-Surveillance inspection of all pipeline field coating activities.
-Initial inspection of field joint coating to ensure that all the activities meet the specification, code and standard requirements.
-According to the ITP, organize an inspection schedule and contract company inspectors for their witnessing, clearing of the hold joints in accordance of the ITP.
-Inspection of blasting and painting applications of underground pipes and supports in accordance with paint system specification and manufactures data sheets.
-Witness the holiday test on fusion bonded epoxy (FBE) coating and repair of holidays in accordance with specification.
-Inspection activities in surface preparations works, paint application in accordance to the approved quality assurance plan.
-Prepare and request for inspection (RFI) and checklists in accordance to approved inspection technical plan.
-Ensure surface cleanliness prior to coating application (primer / topcoat).
-Monitor and check Wet film / Dry film requirements as per standard.
-Supervise coatings for any paint defects for touch up repair.
-Check the daily inspection report completed by the crew supervisor.
Welding Inspector.
-Prefabrication of piping for British Gas Company, Project: Hasdrubal Platform
-Familiar with the welding of:
-steel (Austenitic): ASTM A312 TP304/304L, ASTM 312 TP316/316L, TP321, TP347...etc
-Duplex (UNS S31803) and Super Duplex Steel (, UNS S32750, UNS S32760...)
-Conduct qualification of welding procedure (PQR).
-Conduct welders' performance qualification test (WPQT).
-Coordinate with third party inspection and testing agencies (for WPQT, NDT, welders' certificates...).
-Follow up and verify all documentations proposed by the Contractor.
-Participate to the reception of material and equipment.
- Supervise, coordinate the activities of works.
-Control and monitoring of welding consumables and it's storage in fabrication shop. (ER2209, E2209, ER2594)
-Performs dimensional, visual and welding inspection.
-Review and approval of PMI & Ferrite Number analysis reports.
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British Gas
- QC Inspector
2011 - 2013
: (Onshore/Offshore Gas Plant), working For British Gas Tunisia as QC Inspector (Corrosion Survey / Coating /Painting Insulation) ;
* Job Title: QC COATING/INSULATION SUPERVISOR.
Tasks & responsibilities: Carryout corrosion survey and recommending coating system to be applied, Inspection of passive fire protection (PFP) carried out by the contractors,
Documentation of all site activities regarding piping welding & painting, Check and Witness of Profile, Salt Test, Wet Film thickness, Dry Film thickness, Adhesive Test, Peel Test & Holiday Test. Supervise reinstatement of valves, flanges, strainers and pipe supports after hydro test.
Check Painting / Coating Application processes are carried out in accordance with approved procedures & specification.
Inspection and confirmation of Painting / Coating, and Blasting Materials as per the specifications, Witness & inspection of all Painting / Coating activities, Review of Inspection Documents, Preparation of Daily & Weekly progress report.
Issuing of NCR to the contractor and monitoring close out.
Ensuring all Erection activities done on site are as per approved drawings, Qualifying Project Paint systems.
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ME@CO
- QC Inspector (Coating /Painting / corrosion survey /Insulation/Welding/NDT).
2011 - 2012
Participation in collaboration with the client, to the establishment and updating of documents related to welding
* Welding Book
* Manufacture Book
* Follow-up on site
* Follow-up assembly
* Welding Book
* Monitoring of all activities
* Welder's qualification
* Monitoring the hydraulic test
* Preparation of inspection plans related to welding.
· Verification of welding parameters (variables essential), during the welding operation and inspection of weld according to standards, building codes or internal specifications
* Interpretation of NDT report performed on welds
* Participation in pressure tests and validation of manufacturing
* Monitoring the hydraulic test.
* Nonconformities and corrective actions related to welding
· Participation in meetings of establishing control with the client
* Supervision of blasting and painting works
* Cheek the weather condition
* Temperature and the steel temperature.
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ME@CO
- QC Inspector (Coating /Painting / corrosion survey /Insulation/Welding/NDT).
2010 - 2010
(Algerie Hassi Berkine) Sonatrach Anadarko project.
-Inspection of Surface Preparation & Painting Work's.
Witnessing and carrying out the checks accompanied with pre-application, application e.g. Surface preparation, climatic conditions, materials preparation, after application checks, marking areas of defects and assurance of repair compliance, validity of equipment and materials storing conditions...etc.
-Inspection of Storage Tank's for Cold Insulation like (Propylene Tank and Propane, Butane)
-inspection for PUF Insulation like's Straight, Comprise and Volume, Density and also Thickness for Insulation Product.
- Perform Inspection for ``PULL OF TEST'' of First Layer of PUF Insulation for Tanks Walls and Bottom Plate.
-Carry-out Inspection of Cryogenic or Perlite Filling for Double wall Tank and for Cold Box Equipment.
-Inspection for Hot Insulation of Tank's Like (Tailing Tower Tank & Acoustic Tank with Internal Insulation for Bottom.)
-Study of specification and developing (or approving already prepared) technical procedure according to the standards and requirements specified.
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ROSETTI
- QC Inspector
2010 - 2011
Responsible of inspection works for sandblasting and coating application & preparation of coating material, storage of coating & abrasive material expendable abrasive shell be meet the requirements of SSPC AB1 & steel grit abrasive shell meet the requirements of SSPC AB3 & equipments inspection prior to start the work .
-Monitoring atmospheric conditions: humidity, temperature, dew point.
-Monitor all welding and NDT activities as per contract requirement.
-Review NDT results (RT, UT, MT & PT) and witness Welder Qualification Test (WQT) to qualify welder.
-Signing inspection report of acceptance of all the above inspection results.
-Monitoring contractor work activities to ensure all works are performed in accordance with the specification and procedure.
-Report to the Client Site Representative (CSR) for area assignment.
-Prepare weld summary record.
- Prepare and send scheduled reports (Daily, Weekly, etc).
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British Gas
- Welding and Coating Painting Inspector
2009 - 2010
HASDRUBAL FIELD DEVELOPMENT PROJECT Construction & Installation of LPG PIPLINE 6''
* Follow-up on site
* Welding Book
* Monitoring of all activities.
* Welder's qualification
* Monitoring the hydraulic test.
* Supervision of blasting and painting works
. · Project: Condensat up-grade (HANNIBAL TERMINAL).BGT
* Follow-up on site
* Follow-up assembly
* Welding Book
* Monitoring of all activities.
* Welder's qualification
* Monitoring the hydraulic test.
* Supervision of blasting and painting works.
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British Gas
- QC COATING INSPECTOR
2009 - 2011
Project: 6''Pipelines Construction.
Tasks and Responsibilities: Inspection of CWC coating being carried out on 6`` pipes, Inspection of cut backs on 6`` Pipes, Inspection of Field Joint Coating application activities, Marks items for acceptance or rejection, records test results and inspection data, and compares findings with specifications to ensure conformance to standards, Certification of Field joint coating application equipments on site, Preparation of daily quality report of all the activities carried out on site, Ensured that all work was carried out LTI free & in accordance with requirements of international codes & project quality procedures, General QAQC supervision of all activities regarding 6`` pipe Coating, Carrying out surveillance checks during the pipe laying .
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SONATRACH
- QC Inspector
2009 - 2009
Tasks & Responsibilities: Coordination of all contractors activities regarding coating application, Ensuring all Qc standards regarding inspection and testing are maintained on site,
Inspection of Storage Tank's for Cold Insulation like (Propylene Tank and Propane, Butane). Inspection of Hot Insulation being carried on Tank's such as Tailing Tower Tank & Acoustic Tank. Carrying out construction verification, assessment and Loss prevention observations on ongoing activities on site.
Qualification (PQTs) of project painting systems in accordance with ISO 4624, ISO 2409 and ISO 3270. Verification of surface preparation Sa3 to ISO 8501, grit blasting profile, soluble salt contamination and dust level.
Performs Quality control and integrity tests such as Rub test, DFT, WFT, Dust test, Salt test, Adhesion test and profile test on blasted and coated surfaces.
Monitoring of Blasting and painting activities being carried out on site.
Preparation of daily and quality report and forecasting of future progress. Ensuring all materials to be used on site is premobed and delivered to site on time, Preparation of Project schedule and follow up Implementation on site. Managing of contractors crew change, Documentation and keeping up to date record of all site activities;
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ROSETTI
- QC Inspector
2008 - 2009
Tasks & Responsibilities: Supervision of blasting and painting activities being carried out on structural components.
Training of blasters and painters on the best technique to blast and paint to achieve best results.
Ensuring best safety practices and quality is obtained on site, Inspection of pipe support & beams fabrication activities & keeping proper records.
Carrying out of P&ID conformity check on site,
Ensuring that all quality records are progressively collated, accurate, and fully traceable to the work while being auditable.
Inspection of holiday detection on line pipes to ensure that the line is free from coating discontinuities.
Perform work as directed by the site QAQC engineer.
Inspection of piping, welding, coating & NDT activities on pipe supports in accordance with site Quality control plan.
Reports non-conformances and follow-up corrective action and close-out.
Ensure proper handling, storage and calibration of coating instruments.
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British Gas
- Inspector
2008 - 2010
: (Onshore gas pipelines), working For British Gas Tunisia as coating painting
-Inspecting blasting and internal painting of 6", 8"&18" pipelines on the 130 Km LPG with an internal coating plant.
-Inspecting blasting and 3 layer polyethylene coating application of 6"&8" pipelines within an external coating plant.
-Inspection of all lab tests carried out on site with reference to the external coating plant.
-Load-out inspection to ensure all pipes was handled correctly.
-G.I Sheet cladding after hot insulation.
- Invading they require insulation material from company ;
-Preparation of weakly progress report.
-Preparation of daily material consumption report.
-Hot insulation with air gap & without air gap.
-Measurement taking insulating pipelines
-Make report of each inspected & tested & accepted step as per ITP.
- Responsible for verifying that the coatings applied at site is applied in accordance with the technical specifications, procedures and manufactures recommendations.
-According to the ITP, organize an inspection schedule and contract company inspectors for their witnessing, clearing of the hold joints in accordance of the ITP.
- Extensive Involvement and Managing Client Relationship at all Levels.
-Complied Comprehensive Quality Reports.
- Site invoice billing for Sub contractors sanctioned to head office.
-Monitoring daily work progress and activities.
-Co-ordinate with client.
- Mobilization of man, machine and material.
- Arrange accommodation for workers.
-Arrange accommodation for workers.
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PIRECO
- NDT inspector
Les Berges du Lac
2007 - 2008
* Field Quality Control Inspections and associated reporting
Activities include:
* Fabrication shop: checking fit-up, before welding, and visual inspection for the joints after welding. ;
* NDT activity: witnessing Penetrant Test, Ultrasonic test, Magnetic test. ;
* Document Review: Review piping test packages in Train 1&2, Utility, Off-site and welding summaries, check all the associated certificates and documents as per Project specifications. ;
* Site Inspection before test: This includes line inspection of the spools stated in the test pack and the Line installed as per P&ID and Isometric DWG (Test limit), and pipe supports. ;
* Witnessing for test: Witness the hydrostatic test and Pneumatic test, and ensure that all testing equipment installed and certify by the client. ;
* Final inspection: after testing Flushing to be performed to drain the water from the pipe, after that inspection to check new gasket, bolts installed, and if any temporary support and removal items to be installed after test. ;
* Prepare and send scheduled reports (Daily, Weekly, etc). ;
* Quality Assurance: Quality final Documentation.
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PIRECO
- NDT inspector
Les Berges du Lac
2007 - 2008
Field Quality Control Inspections and associated reporting
Activities include:
-Fabrication shop: checking fit-up, before welding, and visual inspection for the joints after welding.
-NDT activity: witnessing Penetrant Test, Ultrasonic test, Magnetic test.
-Document Review: Review piping test packages in Train 1&2, Utility, Off-site and welding summaries, check all the associated certificates and documents as per Project specifications.
-Site Inspection before test: This includes line inspection of the spools stated in the test pack and the Line installed as per P&ID and Isometric DWG (Test limit), and pipe supports.
-Witnessing for test: Witness the hydrostatic test and Pneumatic test, and ensure that all testing equipment installed and certify by the client.
-Final inspection: after testing Flushing to be performed to drain the water from the pipe, after that inspection to check new gasket, bolts installed, and if any temporary support and removal items to be installed after test.
-Prepare and send scheduled reports (Daily, Weekly, etc).
-Quality Assurance: Quality final Documentation.
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PIRECO Company Oil & Gas
- Construction inspector
2006 - 2008
PIRECO Company Oil & Gas construction inspector Sour gas project BGT:
* Visual inspection
* Monitoring of welding
* Follow-up assembly
* Welding Book
* Manufacture Book
* Welder's qualification.
