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Francois DUBUIS

Rueil-Malmaison

En résumé

12 years of experience in the chemical industry with different positions (EHS Manager, Production Manager, Plant Manager, Operations & EHS Director)

Entreprises

  • Ppg Industries - Operations & EHS Director - PPG South Africa

    Rueil-Malmaison 2017 - maintenant PPG South Africa, Johannesburg
    3 plants, 150 employees
    Architectural Coatings, Protective & Marine coatings, Packaging coatings

    Key achievements

    Manufacturing / Supply chain:
    - Efficiency: + 15 % in 1 year
    - Temporary Workforce: - 60% in 1 year
    - Cycle time/ Process optimization: - 20%
    - Production expenses: - 27 % in 1 year
    - Development of capacity on bottleneck to improve service level and reactivity
    - Adaptation of the factory to achieve target of DOI

    EHS:
    - Compliance plan to internal standard in 3 years // 1500 k€
    - Implementation of EHS culture

    HR:
    - Restructuring plan
    - Organization review and simplification (Lean)
    - Development of versatility to increase flexibility

    Quality:
    - FTR: + 9% in 1 year
    - Customers claims: - 21 %

    Others projects:
    - Downsize the organization according to the activities and the market constraints
    - Automation: New filling lines implemented. Efficiency: + 200% - Payback: 15 months
    - Working conditions: New tool for palletization
    - VSM on cycle time
  • Ppg Industries - Plant Manager

    Rueil-Malmaison 2013 - 2017 PPG AC France - Ruitz plant
    SEVESO site, 150 employees

    Key achievements :

    Manufacturing:
    - Capacity increasing: +20% in 3 years
    - Adaptation of production tools to market demand (Solvent based to waterbased)
    - Efficiency: + 35 % in 3 years
    - FTE: - 15% in 3 years

    Cost control:
    - Production expenses: - 10%
    - Cost price: - 16% in 3 years
    - AMU: + 200 k€

    EHS:
    - 0 injury in 3 years
    - Day lost: - 100% in 3 years
    - Internal Compliance audit: Best site AC in the world

    HR:
    - Restructuring
    - Organization review
    - Employee Engagement
    - Social relationship with Unions and management CE, DP, CHSCT

    Quality:
    - FTR: From 55% to 70%
    - Costs due to customers claims: - 80%

    Main projects:
    - Flow optimization: Review of activities footprint
    - Automation: Filling lines 100% automated (robots, conveyors, …), automatic dosing for powders
    - Construction of a new lab control in the factory
  • PPG AC France - Responsable Production

    2010 - 2013
  • PPG AC France - Responsable EHS

    2009 - 2010
  • PPG AC France - Ingénieur EHS

    2006 - 2008

Formations

Réseau