Sidy Paul FALL

En résumé

Entreprises

• Ford Motor Company - Project Design Engineer

  Paris 2015 - maintenant Responsibilities
   Lead the design team activities (Global Product Development System, meet milestones deliverables, concept development, design, verification, prototype, tool development and validation)
   Lead team activities to deliver quality & customer satisfaction using Quality and Robustness tools as Boundary diagrams, P diagrams, Interface matrices, DFMEA and Reliability Robustness Checklists
   Lead the Team of 4 members with identification and application of suitable strategies and features for climate control system
   Lead the functional cost process, including target setting and sourcing activities.
  
  Achievements
   Develop the compressor, condenser, hose & tube for the new Figo/Ka program
   Coordinate a wide international cross-functional team
   Optimize the design & validation cost by 20%
   Lead prototype parts manufacturing , support and signoff prototype vehicles assembly
   Deliver design validation plan at component & vehicle level testing
   Meet all the quality requirements and achieve all milestones on time.
  

• Ford Motor Company - Project Engineer for Cost Reduction

  Paris 2013 - 2015 Responsibilities
   Train and lead the cost reduction project teams in Asia Pacific & Africa
   Organise, analyse and compare Ford vs competitors using teardowns & benchmarking data.
   Lead the idea generation plan; internal and suppliers workshops
   Co-ordinate a wide cross-functional team for projects implementation within time & target
   Track concerns (saving, suppliers, DV & PV tests) until production.
   Weekly report on ideas progress and target status. Propose recovery plan if the target at risk
   Deliver cost reduction targets and support match-pair teams targets.
  
  Achievements
   Deliver cost reduction target from 7% to over 200%
   Introduce change pack for each idea (Benchmarking, business case, attribute, samples, testing…)
   Train cost reduction engineers in Australia, Thailand and China
   Co-ordinate cross-functional team in England, Australia, Brazil, South Africa, Thailand, China & India
   Create Idea generations for Australia, Thailand, China & India for a total of $50M opportunity
   Present “Cost reduction in Automotive” at Engineers of Australia.
  

• Groupe PSA - Technical & Economical Engineer for international forecast costs

  Rueil Malmaison 2010 - 2013 Responsibilities
   Consolidate vehicle manufacturing cost for international projects
   Create/update cost studies based on economical & technical assumptions for a context (country year X)
   Evaluate/enhance localization based on competitiveness, regional regulations & economic impact of international logistics
   Present program cost & variations between milestones and sensitivities of major inducers
   Participate in benchmarking studies highlighting the differences between different regions
   Provide arbitration decision/compromise to cross-functional teams on cost reduction opportunities.
  
  Achievements
   Deliver cost studies for the entire vehicle (207, 208, 308, C3, C4) for AMLAT, China & Russia
   Identify best Production & Manufacturing process opportunities for cost reduction (up to 30%)
   Improve the Project and Cross-functional management/communication
   Identify/suppress Russian special agreement.
  

• Valeo - Ingénieur de Produit

  Paris 2009 - 2010 (CDD) Detroit, USA
  Mettre en place les validations produit/process de la face avant de la nouvelle Jeep Cherokee et participer à l'orientation des solutions. Analysez et filtrer objectivement les demandes issues de Chrysler et des unités élémentaires de production. Prendre connaissance des retouches et des contraintes d'assemblage, et mettre en oeuvre les actions curatives et préventives. Réalisez l'ensemble de ces missions en intégrant la politique qualité, coût et délais.

• Renault - Engine Designer & Vehicle Reliability Specialist

  Boulogne-Billancourt 2005 - 2008 Responsibilities
   Create the 3D parts and Drawings with Catia V5
   Design through functional analysis, specifications and validate pre-dimensional calculations
   Built/optimize validation test plan
   Perform/organize the synthesis and endurance tests and assembly
   Provide analysis/judgment of the first level of each incident and impact associated
   Combine all tests and provide regular reporting to Engineering, project and reliability manager.
  
  Achievements
   Design and validate the 1st Renault V6 Diesel Engine turbo charger system subassemblies
   Create and implement 6 Patents
   Deliver reliability target for Megane and Clio sport
   Provide Design & reliability improvement.
  

Formations

• University Of Liverpool

  Liverpool 2008 - 2009 MSc (Eng.) Product Design and Management
  
  Provides advanced training in all major aspects of product design including modern concepts, tools & methodologies, to a high level of competence. Some modules taken; Product & Industrial Design, Rapid Prototyping, Materials Processing/Selection, Product Modelling & Virtual Reality, Project & Risk Management, etc…

• Cnam : Conservatoire National Des Arts Et Métiers

  Rueil 2006 - 2008 Mathematics
  
  It is a Scientific, Cultural and Professional Institution, classed as a “grand établissement”, among France's top higher education establishments. 3 years After-work mathematics courses for Master Degree prep.

• University Of Cachan

  Cachan 2003 - 2006 B.Eng. in Mechanical Engineering
  
  Provides advanced training on Mechanical system modelling, material selection, calculation of finite elements, injection moulding - Cover the cycle of design and production, its methods and quality service.
  
  elements, injection moulding - Cover the cycle of design and production, its methods and quality service.
  
  
  Project Design Engineer, Ford APA
  Responsibilities
  * Lead the design team ac

Réseau

• Antoine PUTOT

• Arnaud BONNET

• Charles DANG

• Fabienne FAYE

• Gilles FOLMER

• Julien CHIPOT

• Mame FOFANA

• Mame FOFANA

• Melodie MBAYE

• Stéphane PETIT